Customised Mailer Boxes 240mm x 240mm x 80mm - White

Custom Printed Mailer Boxes – 240 x 240 x 80mm

Create a memorable unboxing experience with PackGenie's custom printed mailer boxes. Measuring 240 x 240 x 80mm, these square personalised postal boxes are ideal for e-commerce businesses, subscription services, retail products, gifts and promotional packaging.

Our full-colour digitally overprinted mailer boxes are designed for businesses that want professional branded packaging without committing to very large print runs. They're particularly useful for start-ups, growing brands, product launches and events where flexibility is important.

Personalise your boxes with your logo, brand colours or promotional messaging, and choose from white kraft paper inside and outside or brown kraft paper inside and outside.

Printing is available on the inside, outside or both sides of your mailer box, giving you the flexibility to create a coordinated branded presentation.

For an extra finishing touch, line your boxes with our custom printed tissue paper. You can also explore our wider range of customised packaging boxes.

Key Features

• Custom printed mailer boxes measuring 240 x 240 x 80mm
• Full-colour CMYK digital overprinting
• Durable corrugated E-flute board
• Choice of white or brown kraft paper, inside and outside
• Print on the inside, outside or both sides
• Ideal for e-commerce, subscriptions, retail products and gifts
• Small print runs available
• Recyclable corrugated packaging
• Biodegradable, compostable and sustainably sourced, as described in the original product information
• Printed in the UK
• Free artwork preparation from suitable AI or PDF logo files
• No standard artwork origination or setup fees
• Three delivery speed options available
• Free standard UK mainland delivery

Square Personalised Mailer Boxes for Your Brand

Our 240 x 240 x 80mm customised mailing boxes offer a practical way to package and present your products while reinforcing your brand identity.

The square format is suitable for a range of products and gift presentations, helping businesses create a consistent appearance across customer deliveries.

These boxes are particularly suitable for:

• E-commerce businesses: Branded packaging for online orders.
• Subscription services: Monthly, seasonal and promotional subscription boxes.
• Gift businesses: Personalised boxes for gift sets and curated products.
• Beauty and cosmetics: Packaging for suitable skincare and cosmetic products.
• Retail brands: Professional presentation for customer orders.
• Events and promotions: Custom packaging for press packs, launches and marketing campaigns.

Full-Colour Digital Printing

Personalise your mailer boxes using full-colour digital printing, allowing you to showcase your logo, artwork and brand messaging.

Digital overprinting is particularly useful for smaller quantities and businesses that want the flexibility to update their packaging designs over time.

Choose from three printing options:

• Outside printing: Display your branding on the exterior of the box.
• Inside printing: Add a message or design inside the box for a more engaging unboxing experience.
• Inside and outside printing: Create a coordinated branded presentation throughout the packaging.

Print coverage, artwork suitability and any additional charges for printing both sides should be confirmed when reviewing your design.

White or Brown Kraft Mailer Boxes

Choose the finish that best suits your business:

• White kraft: A clean, bright background that helps full-colour artwork stand out.
• Brown kraft: A natural kraft appearance suited to understated and rustic branding.

Both options are available with matching paper finishes on the inside and outside of the box.

Product Specifications

Artwork Templates

Need an artwork template for your 240 x 240 x 80mm custom mailer box? Email help@packgenie.co.uk and our team will help you obtain the correct template.

Free Artwork Preparation

Send us your logo and design ideas and our team will help prepare your artwork for printing.

Free artwork preparation is available from suitable AI or PDF logo files. We'll email an artwork proof for your review, and you can request changes before approving the final design.

Once you've approved your artwork, your order can move into production.

No standard setup fees: Artwork preparation and origination are included for standard designs. More complex requirements may need a separate quotation.

Production & Delivery Options

Choose the delivery speed that best suits your business requirements:

• Standard Delivery – 7–14 working days: Free delivery to UK mainland addresses.
• Express Delivery – 3–7 working days: Available at an additional charge, subject to production availability.
• Priority Delivery – 2–3 working days: Our fastest option, available at an additional charge and subject to production availability.

Important: All delivery lead times are calculated from approval of your final artwork, not from the date your order is placed.

Please contact our team before ordering if you have a specific delivery deadline.

Complete Your Branded Unboxing Experience

Pair your personalised mailer boxes with custom printed tissue paper for an attractive finishing touch.

Explore more customised boxes and branded packaging options from PackGenie.