Custom Mailer Boxes 290mm x 208mm x 95mm - Brown

Custom printed Free artwork support Production options available

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You can email artwork to help@packgenie.co.uk after your quote request. Please include the product name.

Product information

About these Custom Mailer Boxes 290mm x 208mm x 95mm - Brown

Custom Printed Mailer Boxes – 290 x 208 x 95mm

Make every delivery a memorable brand experience with PackGenie's custom printed mailer boxes. Measuring 290 x 208 x 95mm, these personalised rectangular postal boxes are suitable for e-commerce businesses, subscription services, independent retailers, gift packaging and promotional campaigns.

Our full-colour digitally overprinted mailer boxes provide a flexible packaging solution for start-ups, growing businesses and established brands looking for professional branded packaging in smaller print runs.

With their rectangular format and 95mm height, these boxes offer a practical option for suitable products, accessories, beauty items, gift sets and subscription orders. Check your product dimensions and protective packaging requirements before ordering.

Choose from white kraft paper inside and outside or brown kraft paper inside and outside, with custom printing available on the inside, outside or both sides of the box.

For a coordinated unboxing experience, combine your boxes with our custom printed tissue paper. You can also explore our wider range of customised packaging boxes.

Key Features

  • Custom printed mailer boxes measuring 290 x 208 x 95mm
  • Rectangular format for suitable products, gifts and subscriptions
  • Full-colour digital overprinting
  • Corrugated E-flute board construction
  • Choice of white or brown kraft paper, inside and outside
  • Print on the inside, outside or both sides, subject to print specification
  • Suitable for e-commerce, retail, subscriptions, gifts and promotions
  • Smaller print runs available
  • Recyclable corrugated packaging
  • Manufactured and printed in the UK
  • Free artwork preparation from suitable AI or PDF logo files
  • No standard artwork origination or setup fees
  • Standard, Express and Priority delivery options
  • Free standard UK mainland delivery

Personalised Mailer Boxes for Your Brand

Our 290 x 208 x 95mm customised mailing boxes help turn everyday deliveries into professional branded customer experiences.

The rectangular design provides space for suitable products and protective packaging, while full-colour printing allows you to showcase your logo, brand colours and messaging.

These boxes are particularly suitable for:

  • E-commerce businesses: Branded packaging for suitable online orders.
  • Subscription services: Personalised boxes for recurring deliveries and curated product selections.
  • Gift businesses: Attractive presentation for gift sets and accessories.
  • Beauty and cosmetics: Packaging for suitable skincare and cosmetic products.
  • Independent retailers: Professional branded packaging for customer purchases.
  • Events and promotions: Custom boxes for product launches, promotional packs and press materials.

Full-Colour Digital Printing

Personalise your custom mailer boxes with your logo, artwork and promotional messaging using full-colour digital printing.

Digital overprinting is particularly useful for smaller quantities and businesses that want the flexibility to update their packaging designs as their brand develops.

The specifications list the following print placement options:

  • Outside printing: Showcase your branding on the exterior of the box.
  • Inside printing: Add a branded message or design inside the box for an engaging unboxing experience.
  • Inside and outside printing: Create a coordinated presentation throughout the packaging.

Please confirm the available print placement for your selected option, as the original product information also references one-sided printing.

White or Brown Kraft Mailer Boxes

Choose the finish that best suits your brand:

  • White kraft: A clean, bright background that helps full-colour artwork stand out.
  • Brown kraft: A natural kraft appearance suited to understated, minimalist or rustic designs.

Both options are listed with matching paper finishes on the inside and outside of the box.

Corrugated E-Flute Construction

These personalised postal boxes are made from corrugated E-flute board, offering a lightweight yet rigid packaging format for suitable e-commerce and presentation applications.

The corrugated structure helps provide support during handling and delivery. Use appropriate internal protection where required, especially for delicate or fragile items.

Product Specifications

Product Code Mailer-20x20.8x9.5cm
Product Custom Printed Mailer Box
Width 290mm
Depth 208mm
Height 95mm
Box Type Rectangular Mailer / E-commerce Shipping Box
Material White or Brown Kraft Corrugated Board
Board Flute E Flute
Printing Method Full-Colour Digital Overprinting
Print Placement Inside / Outside / Inside & Outside (confirm selected option)
Minimum Order Quantity From 120 boxes (subject to confirmation)
Recyclable Yes
Origin UK
Artwork Preparation Free from suitable AI or PDF logo files
Standard Delivery 7–14 working days – Free UK mainland delivery
Express Delivery 3–7 working days – Additional charges apply
Priority Delivery 2–3 working days – Additional charges apply

Delivery note: All delivery lead times begin after approval of your final artwork.

Artwork Templates

Need an artwork template for your 290 x 208 x 95mm custom mailer box? Email help@packgenie.co.uk to request the correct template.

Free Artwork Preparation

Send us your logo and design ideas and our team will help prepare your artwork for printing.

Free artwork preparation is available from suitable AI or PDF logo files. We'll email a proof for you to review, and you can request changes before approving the final design.

Once you've approved your artwork, your order can move into production.

No standard setup fees: Artwork preparation and origination are included for standard designs.

Production and Delivery Options

Choose the delivery speed that best suits your business requirements:

  • Standard Delivery – 7–14 working days: Free delivery to UK mainland addresses.
  • Express Delivery – 3–7 working days: Additional charges apply.
  • Priority Delivery – 2–3 working days: Additional charges apply.

Important: All delivery lead times are calculated from approval of your final artwork, not from the date your order is placed.

Please contact our team before ordering if you have a specific delivery deadline.

Complete Your Branded Packaging

Pair your personalised mailer boxes with custom printed tissue paper to create a coordinated unboxing experience.

Explore our full range of customised boxes and branded packaging solutions.

Benefits

Recyclable packaging Recyclable
Biodegradable packaging Biodegradable
Compostable packaging Compostable
Sustainably sourced packaging Sustainably Sourced
Digital or screen printing Digital / Screen Printed
Printed in the UK Printed in the UK
Full-colour printing Full Colour Print
Custom printed mailer boxes with branded artwork

Free Artwork Preparation

Send us your logo and design ideas and our team will help prepare print-ready artwork for your personalised mailer boxes.

We'll email a proof for you to review. You can request changes before approving the final design.

Once approved, your order can move into production and your selected delivery lead time begins.

BE INSPIRED
Inside printing on personalised mailer boxes

Custom Printed E-Flute Mailer Boxes

Our mailer boxes are made from corrugated E-flute board and are available in white or brown kraft finishes.

  • Full-colour digital printing
  • Inside, outside or both-side print options
  • Smaller print runs available
  • Recyclable corrugated board
  • Manufactured and printed in the UK

Choose your preferred print placement to create packaging that reflects your brand.

BE INSPIRED
Full-colour digitally overprinted mailer boxes

Flexible Delivery Options

Choose from three delivery speeds to suit your schedule:

  • Standard: 7–14 working days – Free UK mainland delivery
  • Express: 3–7 working days – Additional charges apply
  • Priority: 2–3 working days – Additional charges apply

All lead times begin from approval of your artwork. Express and Priority delivery are subject to availability.

Free artwork preparation and no standard setup fees are included for suitable designs.

Buy with confidence

Why choose PackGenie?

Free artwork support

Expert design help

Printed in Windsor

Proudly UK printed

Express printing

On selected products

Sustainable options

Responsible choices

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